Orange County native Patrick Rue attended Chapman law school and worked at a real estate firm, but it was just a matter of time before he turned to beer. 11 months ago, the longtime home brewer launched The Bruery with wife Rachel, specializing in Belgian-style beer. The Bruery is gaining well-deserved traction throughout the region, but to fully appreciate their mission, it’s worth a weekend foray to Placentia, a little known Orange County hood.
“We focus on more yeast character than hop character,” said Rue. “I didn’t think I’d made my name with hoppy beers since there are so many people producing hoppy beers.” Why Belgian beer? Rue likes the versatility.
Rue led us on a tour of the warehouse space. He and his team begin by crushing bagged malt and leaving the husks attached. They store seven different hops, mostly German, which are kept at 10-below to maintain peak freshness. Malt is kept in a grist case for a few hours before brewing. It’s then mixed with hot water to form an oatmeal consistency.
The mash converts malt into sugar. They drain the sweet liquid from the grains and transfer the clarified brew to a boil kettle. Bring the liquid to 215 degrees, then introduce hops and spices.
A whirlpool holds the water and acts as a centrifuge. Proteins and hop matter flow to the center for 20 minutes. They’re removed and the beer is cooled to 60–70 degrees. Introduce yeast in the fermenter and the beer ferments for 14-20 days. Higher alcohol and sugar content takes longer. Sugar and yeast cause a secondary fermentation in the bottle. Four people can manually bottle 300 bottles in an hour. Most bottles are aged two months before The Bruery releases it for sale.
The Bruery transfers beer to barrels to age for anywhere from 6 months to 3 years. With Bourbon barrels, the flavor transfers in about a year. Bitter beer takes longer. The Bruery also utilizes Rye, Whiskey, Brandy, Chardonnay and Burgundy barrels. Rue sources Bourbon barrels from Kentucky and wine barrels from Napa.
After the brewing process is complete, a Corona pig farmer hauls off the spent grain, which is less expensive than trashing the grain and benefits the farmer.
The Bruery’s tasting room is open on Fridays and Saturdays and has been known to attract up to 100 people at a time on Saturdays. They list the week’s options on a blackboard.
Rue started us on Orchard White, an aromatic beer brewed with coriander, lavender and orange peel. He then transitioned to Saison de Lente, a seasonal beer timed for release with Lent.
Cuvee Jeune is a young Lambic that’s 6.5% ABV, made sour from three souring bacterias, including lactobacillus, pediococcus and brettanomyces. Rue said the beer is aged in Chardonnay barrels for 10 months and is 40% wheat and 60% barley.
Humulus Lupulus is the Latin name for hops, so Rue created the Humulus Blonde using Sterling and Summit (citrus-y) hops. He also handpumped a Humulus Blonde on cask that was infused with Simcoe hops and whole leaf Chamomile.
White Zin was Cuvee Jeune aged with Zinfandel grapes, with 7.5% ABV, colored pink from grape skins, a sweeter beer with “tannin bitterness,” to use Rue’s apt words.
Coming up, Tradewinds Tripel is released in May, brewed with Thai basil and rice. Autumn Maple arrives in September, brewed with yams. Last year for Christmas, they released Two Turtledoves. This Christmas, expect Partridge in a Pear Tree. Rue acknowledges that beer brewing started with German methods and hops, yeast, barley and water, but “as long as we’re using ingredients to taste good,” he sees no problem with experimentation.
The approach seems to be working. In 11 months, they’ve gone from owning 70 to 150 barrels and can now produce 4500 – 5000 barrels a year with the recent three-tank expansion. They’ve also started distributing to Massachusetts, New York, Pennsylvania and New Jersey, with plans to add Arizona and Colorado.
April 9, 2009 at 5:52 PM
“…a Corona pig farmer hauls off the spent grain, which is less expensive than trashing the grain and benefits the farmer.”
For the record, THERE ARE NO PIG FARMS IN CORONA! I have no idea where the spent grain actually goes or where the pigs are, but it is illegal to “farm pigs” in the beautiful city of Corona. Enjoy the brew! http://www.TeamCorona.com
April 9, 2009 at 3:07 PM
The Melange #3 sounds amazing! Hopefully that’ll make an appearance the Craft Beer Fest in May; in the meantime, I’m very in love with the Black Orchard that I first tried at Riva.
April 9, 2009 at 12:03 PM
I first heard about the Bruery at last year’s Stone brew fest. Their beer was my favorite of the ones I’d never tried. Also had the pleasure of meeting a couple of the guys at the LA Beer Fest at Sony Studios last weekend. They make absolutely fantastic beer!